Alliance Grain Co.
Outcome
Alliance Grain Co. was cited for two willful and four serious OSHA violations and fined $276,407 after a seasonal worker suffered a serious foot injury in Gibson City, Illinois when he stepped through an unguarded sump hole onto a moving conveyor inside a grain bin.
Details
Alliance Grain Co. — Seasonal Worker Foot Injury, Willful Grain Bin Violations (2025–2026)
Outcome: A seasonal worker at Alliance Grain Co.'s Gibson City, Illinois elevator suffered a serious foot injury when he stepped through an unguarded sump hole onto an operating conveyor inside a grain bin; OSHA cited two willful and four serious violations and proposed $276,407 in penalties.
A seasonal laborer working at Alliance Grain Co.'s elevator in Gibson City, Illinois entered a grain bin during operations. He stepped through an unguarded sump hole at the bottom of the bin and onto a moving paddle-style unloading conveyor that was actively operating, sustaining a serious foot injury.
OSHA's investigation identified two willful violations: failure to lock out the conveyor machinery before the worker entered the bin, and failure to guard the sump hole opening to prevent a worker from stepping into it. Four serious violations addressed additional procedural failures: the company did not provide required grain handling training to the seasonal worker, did not issue a bin entry permit before entry, did not station a required observer outside the bin during entry, and did not test the bin's atmosphere for oxygen deficiency or toxic gases before the worker entered.
OSHA proposed a penalty of $276,407.
Primary Source: Federal investigators find Illinois grain silo operator violated safety standards after worker suffers injury
How Crucible Prevents This
Grain bin entry is one of the most regulated and most frequently violated agricultural workplace activities. Crucible's pre-task confirmation gate applied to confined space/grain bin entries would require documented completion of atmospheric testing, bin entry permit issuance, and observer assignment before any worker is cleared to enter — exactly the three procedural steps that were absent when this seasonal worker was injured.
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